Singapore legislation

Regulation 28

of Workplace Safety and Health (General Provisions) Regulations

Regulation 28

Steam boilers

Amended byS 517/2011 wef 10/09/2011S 517/2011 wef 10/09/2011S 517/2011 wef 10/09/2011

Subregulation 1

Every steam boiler shall be —

(a)

of good construction, sound material and adequate strength;

(b)

free from patent defects; and

(c)

properly maintained.

Subregulation 2

Every steam boiler, whether separate or one of a range —

(a)

shall have attached to it —

(i)

a suitable safety valve which is —

(A)

separate from and incapable of being isolated by any stop-valve;

(B)

adjusted so as to prevent the boiler from being worked at a pressure greater than the safe working pressure; and

(C)

fixed directly, or as close as practicable, to the boiler;

(ii)

a suitable stop-valve connecting the boiler to the steam pipe;

(iii)

a correct steam pressure gauge, connected to the steam space and easily visible by the boiler attendant, which —

(A)

indicates the pressure of steam in the boiler; and

(B)

is marked, in a distinctive colour, with the safe working pressure;

(iv)

at least one water gauge of transparent material or any other type approved by the Commissioner thereof which —

(A)

shows the water level in the boiler; and

(B)

if the gauge is of the glass tubular type and the working pressure in the boiler normally exceeds 275 kilo-newtons per square metre, is provided with an efficient guard that does not obstruct the reading of the gauge; and

(v)

where it is one of 2 or more boilers, a plate bearing a distinctive number which shall be easily visible;

(b)

shall be provided with means for attaching a test pressure gauge; and

(c)

shall be provided with —

(i)

a suitable fusible plug; or

(ii)

an efficient low-water alarm device.

Subregulation 3

Paragraph (2)(a)(ii) shall not apply to any economiser.

Subregulation 4

Paragraph (2)(a)(iii), (iv) and (v), (b) and (c) shall not apply to any economiser or superheater.

Subregulation 5

Paragraph (2)(a)(iv), (b) and (c) shall not apply to any steam boiler —

(a)

which uses electricity as the only form of power;

(b)

which has a maximum steam volume of not more than 40 litres and a safe working pressure of not more than 4 bars; and

(c)

into which water is fed manually at the start of the steam generation process and cannot be fed continuously from a potable water main.

Subregulation 6

Every —

(a)

steam boiler referred to in paragraph (5), including all its fittings and attachments, shall be thoroughly examined by an authorised examiner at least once every 2 years and also after any extensive repair; and

(b)

surface of the external shell of a steam boiler referred to in paragraph (5) shall be examined by an authorised examiner at least once every 6 years, and for the purpose of such examination, the insulation on the shell shall be removed completely.

Subregulation 7

For the purposes of paragraph (2), a lever-valve shall not be considered to be a suitable safety valve.

Subregulation 8

Amended byS 517/2011 wef 10/09/2011

No steam boiler (other than a steam boiler using electricity as the only form of power) shall be operated except by or under the control of a person who has successfully completed a training course acceptable to the Commissioner on the operation of that steam boiler.

Subregulation 9

Any steam boiler using electricity as the only form of power shall —

(a)

have attached to it a steam pressure control device which shall be set to the pressure at or below the maximum permissible working pressure of the boiler; and

(b)

have a safety valve attached to the boiler which shall be examined and tested by a competent person at least once a month, and the report on every such test shall be recorded and shall be made available for inspection at any time by an inspector.

Subregulation 10

No person shall enter or be in any steam boiler that is one of a range of 2 or more steam boilers —

(a)

unless all inlets through which steam or hot water might otherwise enter the boiler from any other part of the range are disconnected from the part; or

(b)

unless —

(i)

all valves or taps controlling such steam and hot water entry are closed and securely locked; and

(ii)

where the boiler has a blow-off pipe in common with one or more other boilers or which delivers into a common blow-off vessel or sump, the blow-off valve or tap on each such boiler is so constructed that it can only be opened by a key which —

(A)

cannot be removed until the valve or tap is closed; and

(B)

is the only key in use for that set of blow-off valves or taps; and

(c)

until the particular boiler has been sufficiently cooled to make it safe for the person entering or being in the particular boiler.

Subregulation 11

No work shall be permitted in any boiler‑furnace or boiler‑flue until it has been sufficiently cooled by ventilation or by other means to make it safe for the persons at work to work there.

Subregulation 12

Amended byS 517/2011 wef 10/09/2011

Subject to paragraphs (6) and (14) and regulation 31A, every steam boiler shall be examined by an authorised examiner —

(a)

at least once every year; and

(b)

after any extensive repairs.

Subregulation 13

It shall be the duty of the owner of a steam boiler used in a workplace to comply with paragraphs (1), (2), (6) and (8) to (12).

Subregulation 14

Amended byS 517/2011 wef 10/09/2011

An authorised examiner may, in his discretion, arrange to make the examination referred to in paragraph (12) within 3 months after the one year has expired.

Subregulation 15

[Deleted by S 517/2011 wef 10/09/2011]

Subregulation 16

Any examination in accordance with the requirements of paragraph (12) shall consist —

(a)

of an examination of the boiler when it is cold and the interior and exterior have been prepared in the manner specified by the Commissioner; and

(b)

except in the case of an economiser or a superheater, of an examination when it is under normal steam pressure which —

(i)

must be made as soon as possible after the examination of the boiler when cold; and

(ii)

must include an examination to determine whether the safety valve is so adjusted as to prevent the boiler from being worked at a pressure greater than the safe working pressure, unless prior written permission has been obtained from the Commissioner.

Subregulation 17

It shall be the duty of an authorised examiner to —

(a)

issue and sign a report, in a form determined by the Commissioner, of the result of the examination referred to in paragraph (12);

(b)

provide a copy of the report referred to in sub-paragraph (a) to the owner of the steam boiler;

(c)

inform the Commissioner —

(i)

as soon as is reasonably practicable, if the examination shows that the steam boiler cannot continue to be used safely unless repairs are carried out; or

(ii)

in any other case, within 28 days of the completion of the examination, of the results of the examination in a manner acceptable to the Commissioner; and

(d)

exercise all due diligence in making any report or in conducting any examination of any steam boiler under this regulation.

Subregulation 18

Where the report of any examination under this regulation specifies conditions for securing the safe working of a steam boiler, it shall be the duty of the owner of the steam boiler to ensure that the boiler is not used except in accordance with those conditions.

Subregulation 19

For the purposes of any report to be made under paragraph (17) or regulation 27(1)(c), the examination of a steam boiler when it is cold and its examination when it is under steam pressure shall be treated as separate examinations.

Subregulation 20

Paragraphs (12) and (14) to (19) shall not apply to —

(a)

any steam boiler with a maximum permissible working pressure not exceeding 0.5 bar; and

(b)

any steam boiler referred to in paragraph (5).

Subregulation 21

This regulation shall not apply to any steam boiler of a locomotive which is the property of or used by the railway administered by the Government of Malaysia.

Regulation 28 — Workplace Safety and Health (General Provisions) Regulations